A gem car is normally powerdriven by a 72voltbattery, which powers the electricdrive motor and custom controller. Page 2 warning read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. How to troubleshoot a gem car gem car parts direct. If you have a dirty old paper copy of this manual or a pdf copy of this manual on your computer and it crashed we can help. This is a simple way to get 12volts out on a 2002 e825 gem. On a single charge, a gem car will operate anywhere from 2530 miles, depending on the driving habits, road conditions, and charging procedures. A lot of info if yo need this give me a pm because such a large file. If the problem persists, dealer will need to troubleshoot the accelerator pedal circuit andor the parking brake assembly.
Any gem car owners in like new condition, stored 4 years, 32 miles on it and new deco gel batteries with charger upgrade. Gel type of deep cycle batteries will power the gem car, but for recharging, the onboard charger must have the correct charging algorithm selected. Owners manual and service guide star classic, star sport, ss limited, hseries. Page 9 safety signal words and symbols page 10 page 11 manufacturers label vehicle informat. For more information on how to make your gem car go faster, dont hesitate to contact a ride4fun speed specialist. The big news on the 2002 gem is the bounce in horsepower of the 72volt, gebuilt dc motor from 3. Trust 2002 2003 2004 gem global electric motorcars service repair manual will give you everything you need to do the job. We also have installation guides, diagrams and manuals to help you along the way. The charging system is designed to maximize the battery pack life while recharging the pack, in the shortest time, with available household current 110volt, 15 amp, ac outlet. No material may be taken or duplicated in part or full without prior written consent of the owners of. Gemcarchargingsystemsupercharger gem car charging syste.
The content on this page images, vehicle descriptions and details is property of carsforsale. If i should get one, are they available as downloads on. The same factors hold true and will determine, your range with a hp motor installed in your gem car. Page 76 make a written list of your vehicles problems or the speci. The battery is normally charged for 814 hours using an onboard charger. This information was prepared with the support of the u. Cars gem service repair workshop manuals emanualonline. Jan 10, 20 2002 2003 2004 gem global electric motorcars service repair workshop manual 1. A change to note for qualified electric vehicles placed in service in 2004, the credit is reduced by 25%. Put new batteries in, and only get a whine from controller when accelerator is pressed. Gem service manuals are available for immediate download. Department of ener gy, office of transportation technology, fleet operations program under award no. Download the latest gem owners manual gem forum electric. Gem car battery buyers guide san diego early model gem cars use wet cell or flooded type batteries, while the later models switched to gel type batteries.
Manual action to break the connection the disconnection is physically verifiable the disconnection does not create exposed conductors capable of becoming energized while exposed. Our informative repair manual, owners manuals and parts catalogs downloads contain all information youll need. Global electric motorcars gem, a wholly owned subsidiary of chrysler group llc, is the u. I have an electrical problem answered by a verified electric vehicle mechanic. Find everything you need to care for your gem vehicle from owners manuals, quick reference guides, charging information and the latest brochure.
Page 1 2015 owners manual for maintenance and safety read this manual carefully. The sponsored listings displayed above are served automatically by a third party. Zero speed detect if the vehicle is moving when the key switch is on and accelerator pedal up, the electric motor will resist vehicle motion. Ride4fun charging systems provide the most value in a direct replacement gem car charger the 8 reasons why the ride4fun supercharger is the most popular gem car charger used by gem car fleets, dealers, performance enthusiasts, and gem car owners around the world. Owners manual and service guide star electric vehicles. Global electric motorcars, llc 1 39th st nw suite 2 fargo, north dakota 58102 customer service hours 7am 7pm monday thursday cst, 7am 5pm friday cst, 18667640616 gem owners manual page 74. A gem car is powered by a 72voltbattery system, which supplies power to a custom controller and the electric drive motor. I recently bought a 2002 gem but no owners manual came with it. A high quality pdf service manual for a 2000 gem e825 2pn.
For both the two and fourpassenger model vehicles, the vehicle identification. Chryslers global electric motorcars division of neighborhood electric vehicles, or nevs, has become a forerunner in just 12 years in the lowspeed electric vehicle market, producing six models for use at universities, planned communities, industrial complexes, airports and. Shop millions of cars from over 21,000 dealers and find the perfect car. Owners manuals select a vehicle type, model year and model of vehicle below to view and download the vehicle owners manual brand select a brand atv or youth pro xd polaris power indian gem personal watercraft ranger rzr sidebyside slingshot snowmobiles timbersled victory motorcycles. Apr 05, 2017 this is a video of my custom 2002 gem car. Aug 01, 2002 the big news on the 2002 gem is the bounce in horsepower of the 72volt, gebuilt dc motor from 3. Failure to follow the safety precautions could result in serious injury or death. Aashe supports higherlearning institutions in reaching their sustainability goals. An onboard charger plugs in to any regular outlet and recharges the batteries for eight to 14 hours, depending on the model.
Gem car charger replacement guide deep cycle battery store. Find everything you need to care for your gem vehicle from owners manuals, quick reference guides, charging. The frame consists of aluminum extrusions welded together. The gem car has a battery control and recharge system specially designed for electric vehicle usage. The batteries in the gem vehicle are 12volt deep cycle batteries, specially built for electric. I bought a 2002 gem car 72v in non running condition. Gem is a proud sponsor of the association for the advancement of sustainability in. Page 12 page page 14 safety labels and locations page 15 page 16 doorseat belt warning page. Refer to operators manual the charger and controller have a 50 ma continuous draw. The repair manual download will show you every nut and bolt on your vehicle and will direct you on every mechanical procedure imaginable. We provide various repair service manual workshop manual repair manual owners manuals parts catalogs and other. A thorough understanding of these simple instructions will. Gem is, as they proudly say on their website, a daimlerchrysler company. On july 10th, 2003, i purchased a global electric motorcar gem from my local chrysler dealer.
Original factory 2002 2003 2004 gem global electric motorcars service repair manual is a complete informational book. This service manual has easytoread text sections with top quality diagrams and instructions. Gem car battery buyers guide deep cycle battery store. Replacing zivan and delta q 72 volt series chargers for gem car call us today for refurbishing your zivan or delta q onboard charger. Delivers up to 20% more charge than stock chargers. New batteries the gem goes its own way in construction details, too. Release the accelerator pedal, engage the parking brake, select a drive mode, disengage the parking brake, and then push the accelerator pedal. Search the help center for polaris gem electric cars or select a category to browse articles regarding parts and accessories, products recalls, safety bulletins, online shopping, ride command and more. Page 1 page 2 page 3 page 4 page 5 table of contents page 6 page 7 page 8 this manual applies to the following gem. Global electric motorcars gem have gained uses at industrial complexes, universities, airports and planned communities due to environment concerns and fluctuating fuel prices. The overhead loops that serve as roll bars and roof supports are also aluminum extrusions bent to shape, powdercoated, and bolted to the frame. This manual contains information you will need for proper operation, maintenance, and care of your star ev.
Global electric motorcars, llc a daimlerchrysler company service manual. Gem is a proud sponsor of the association for the advancement of sustainability in higher education aashe, which is an organization that brings together sustainability experts in higher education from around the world. We believe polaris sets a standard of excellence for all recreational and utility vehicles manufactured in the world today. To download a copy of your owners manual, enter your name, valid email address and serial number below.
Polaris gem owners manual for maintenance and safety pdf. Its important to buy the right repair manual for your 2002 2003 2004gem global electric motorcars. Or, does it contain info like to start put key in ignition and turn on, dont drive sideways on 20% grades etc. Find the user manual and the help you need for the products you own at manualsonline. Feb 01, 2012 bought a used 2002 gem electric car on ebay. Our e825 models gem workshop manuals contain indepth maintenance, service and repair information. Early model gem cars use wet cell or flooded type batteries, while the later models switched to gel type batteries.
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